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▶ Integral mineral casting bed, Japan servo motor and screw guide rail (heavy-duty roller type) and AB rotating shaft with high torque DD direct drive motor.
▶ The permanent magnet constant torque spindle motor, dual grinding head structure and 360 degrees rotating of B-axis for non-standard cutting tools procession.
▶ Machines. Designed upon the concept of German 5-axis CNC grinding
▶ Designed by integrating the practical experience and guidance.
▶ CNC System - SYNTEC, Taiwan
▶ Centralized automatic lubrication station - Shengxiang
▶ Leadscrew - THK, Japan
▶ Pneumatic system (solenoid valve, pressure reducing valve, air filter, etc.) - CHELIC, Taiwan
▶ Probe - Renishaw, UK
▶ Spindle - Taiwan
▶ Electric accessories - Schneider, France/Omron, Japan
▶ Encoder - Heidenham, Germany
▶ Dividing Plate - Shengchang, Taiwan
Applications of Five-Axis CNC Tool Grinding Machines
Five-axis CNC tool grinding machines are advanced precision equipment designed for manufacturing and regrinding various complex tools. With their multi-axis capability, these machines are essential for processing intricate 3D shapes and precisely controlling tool geometry. They play a pivotal role in industries such as 3C electronics, medical devices, automotive, high-speed rail, aerospace, and precision tool grinding. Below are detailed applications in these fields:
Specific Applications:
Manufacturing micro end mills for smartphone housing machining.
Precision grinding drills for PCB board drilling.
Creating custom-forming tools for fine machining, improving cutting efficiency and surface quality.
Specific Applications:
Producing specialized tools such as bone drills and bone cutters for orthopedic surgeries.
Grinding implants like hip and knee prosthetics with high precision.
Manufacturing dental drills and restoration tools with complex geometries.
Software package functions:
(1) Milling cutter software package: (including standard milling cutter, unequal division milling cutter, unequal helix corner milling cutter, variable guide milling cutter, rough skin milling cutter, taper milling cutter, dovetail milling cutter, multi-blade milling cutter, taper ball end milling cutter, etc.)
(2) drill bit software package: (including 18 kinds of drill tip shape software, twist drill, step drill, drill and milling cutter, step drill and milling cutter, plunge milling cutter, gun drill, countersink drill, chamfer cutter, centering drill, etc.)
(3) forming knife software package: (including all kinds of DXF spline defense cutter, T-type milling cutter, etc.)
(4) Rotary burrs software package: (including flat end rotary burrs, taper rotary burrs, ball end rotary burrs, circular rotary burrs, DXF forming rotary burrs, etc.)
▶ Integral mineral casting bed, Japan servo motor and screw guide rail (heavy-duty roller type) and AB rotating shaft with high torque DD direct drive motor.
▶ The permanent magnet constant torque spindle motor, dual grinding head structure and 360 degrees rotating of B-axis for non-standard cutting tools procession.
▶ Machines. Designed upon the concept of German 5-axis CNC grinding
▶ Designed by integrating the practical experience and guidance.
▶ CNC System - SYNTEC, Taiwan
▶ Centralized automatic lubrication station - Shengxiang
▶ Leadscrew - THK, Japan
▶ Pneumatic system (solenoid valve, pressure reducing valve, air filter, etc.) - CHELIC, Taiwan
▶ Probe - Renishaw, UK
▶ Spindle - Taiwan
▶ Electric accessories - Schneider, France/Omron, Japan
▶ Encoder - Heidenham, Germany
▶ Dividing Plate - Shengchang, Taiwan
Applications of Five-Axis CNC Tool Grinding Machines
Five-axis CNC tool grinding machines are advanced precision equipment designed for manufacturing and regrinding various complex tools. With their multi-axis capability, these machines are essential for processing intricate 3D shapes and precisely controlling tool geometry. They play a pivotal role in industries such as 3C electronics, medical devices, automotive, high-speed rail, aerospace, and precision tool grinding. Below are detailed applications in these fields:
Specific Applications:
Manufacturing micro end mills for smartphone housing machining.
Precision grinding drills for PCB board drilling.
Creating custom-forming tools for fine machining, improving cutting efficiency and surface quality.
Specific Applications:
Producing specialized tools such as bone drills and bone cutters for orthopedic surgeries.
Grinding implants like hip and knee prosthetics with high precision.
Manufacturing dental drills and restoration tools with complex geometries.
Software package functions:
(1) Milling cutter software package: (including standard milling cutter, unequal division milling cutter, unequal helix corner milling cutter, variable guide milling cutter, rough skin milling cutter, taper milling cutter, dovetail milling cutter, multi-blade milling cutter, taper ball end milling cutter, etc.)
(2) drill bit software package: (including 18 kinds of drill tip shape software, twist drill, step drill, drill and milling cutter, step drill and milling cutter, plunge milling cutter, gun drill, countersink drill, chamfer cutter, centering drill, etc.)
(3) forming knife software package: (including all kinds of DXF spline defense cutter, T-type milling cutter, etc.)
(4) Rotary burrs software package: (including flat end rotary burrs, taper rotary burrs, ball end rotary burrs, circular rotary burrs, DXF forming rotary burrs, etc.)
PROJECT | UNIT | C828(MINI) | C828(POWER) |
Japan servo motor drive (absolute value) stroke (X/Y/Z axis) | mm | 650/350/270 | 700 / 450 / 300 |
CNC system resolution (X/Y/Z axis) | mm | 0.0001 | 0.0001 |
Minimum resolution for programming of handwheel feed (X/Y/Z axis) | mm | 0.0001 | 0.0001 |
THK screw (X/Y/Z axis) | - | BN-FN32-C3 | BN-FN32-C3 |
Repositioning accuracy (X/Y/Z axis) | mm | 0.003 | 0.003 |
Guide rail (X/Y/Z axis) | mm | MR35-G1 / MR35-G1 / MR35-G1 | SRG45-P / SRG35-P / SRG35-P |
Workpiece rotation axis (A/B axis) | - | rotation axis | rotation axis |
DD servo drive (A/B axis) | - | direct drive | direct drive |
Rotary encoder (A/B axis) | - | RENISHAW, UK | RENISHAW, UK |
Indexing accuracy (A/B axis) | - | 2 arc seconds (0.0005 degrees) | 2 arc seconds (0.0005 degrees) |
Rated speed (A/B axis) | rpm | 300 / 100 | 300 / 100 |
Maximum revolutions (A/B axis) | rpm | 400 / 150 | 400 / 150 |
CNC system resolution (A/B axis) | degree | 0.0001 | 0.0001 |
360 degree rotation, indexing head body (A/B axis) | - | Could be installed with Shaw Berlin W25 collet holder or BT50 knife handle | Could be installed with Shaw Berlin W25 collet holder or BT50 knife handle |
Quick movement (X/Y/Z axis) | m/min | 7.5 | 7.5 |
Minimum diameter for clamping workpiece | mm | 3 | 3 |
Maximum diameter for clamping workpiece | mm | 20 | 32 |
Maximum length for clamping workpiece | mm | 200 | 300 |
Minimum diameter for grinding workpiece | mm | 1 | 1 |
Maximum diameter for grinding workpiece | mm | 12 | 32 |
Maximum blade length for grinding | mm | ≤120 | ≤180 |
Maximum workpiece weight | kg | 5 | 5 |
Linear resolution | mm | 0.0001 | 0.0001 |
Linear repeat positioning accuracy | mm | 0.003 | 0.003 |
Rotation resolution | mm | 0.0001 | 0.0001 |
Rotation Repetitive Positioning Accuracy | degree | 0.001 | 0.001 |
Spindle power | kw | 12-15 kw permanent magnet variable frequency motor | 22 kw permanent magnet variable frequency motor |
Grinding wheel diameter | mm | 75-150 | 75-150 |
Grinding wheel spindle speed | rpm | 4000-8000 | 4000-8000 |
Stepless adjustable | - | inverter | inverter |
Machine weight | kg | 4000 | 5000 |
Total power | kw | ≤22.5kw | ≤30kw |
PROJECT | UNIT | C828(MINI) | C828(POWER) |
Japan servo motor drive (absolute value) stroke (X/Y/Z axis) | mm | 650/350/270 | 700 / 450 / 300 |
CNC system resolution (X/Y/Z axis) | mm | 0.0001 | 0.0001 |
Minimum resolution for programming of handwheel feed (X/Y/Z axis) | mm | 0.0001 | 0.0001 |
THK screw (X/Y/Z axis) | - | BN-FN32-C3 | BN-FN32-C3 |
Repositioning accuracy (X/Y/Z axis) | mm | 0.003 | 0.003 |
Guide rail (X/Y/Z axis) | mm | MR35-G1 / MR35-G1 / MR35-G1 | SRG45-P / SRG35-P / SRG35-P |
Workpiece rotation axis (A/B axis) | - | rotation axis | rotation axis |
DD servo drive (A/B axis) | - | direct drive | direct drive |
Rotary encoder (A/B axis) | - | RENISHAW, UK | RENISHAW, UK |
Indexing accuracy (A/B axis) | - | 2 arc seconds (0.0005 degrees) | 2 arc seconds (0.0005 degrees) |
Rated speed (A/B axis) | rpm | 300 / 100 | 300 / 100 |
Maximum revolutions (A/B axis) | rpm | 400 / 150 | 400 / 150 |
CNC system resolution (A/B axis) | degree | 0.0001 | 0.0001 |
360 degree rotation, indexing head body (A/B axis) | - | Could be installed with Shaw Berlin W25 collet holder or BT50 knife handle | Could be installed with Shaw Berlin W25 collet holder or BT50 knife handle |
Quick movement (X/Y/Z axis) | m/min | 7.5 | 7.5 |
Minimum diameter for clamping workpiece | mm | 3 | 3 |
Maximum diameter for clamping workpiece | mm | 20 | 32 |
Maximum length for clamping workpiece | mm | 200 | 300 |
Minimum diameter for grinding workpiece | mm | 1 | 1 |
Maximum diameter for grinding workpiece | mm | 12 | 32 |
Maximum blade length for grinding | mm | ≤120 | ≤180 |
Maximum workpiece weight | kg | 5 | 5 |
Linear resolution | mm | 0.0001 | 0.0001 |
Linear repeat positioning accuracy | mm | 0.003 | 0.003 |
Rotation resolution | mm | 0.0001 | 0.0001 |
Rotation Repetitive Positioning Accuracy | degree | 0.001 | 0.001 |
Spindle power | kw | 12-15 kw permanent magnet variable frequency motor | 22 kw permanent magnet variable frequency motor |
Grinding wheel diameter | mm | 75-150 | 75-150 |
Grinding wheel spindle speed | rpm | 4000-8000 | 4000-8000 |
Stepless adjustable | - | inverter | inverter |
Machine weight | kg | 4000 | 5000 |
Total power | kw | ≤22.5kw | ≤30kw |